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Back to What will computer chips look like in 2045?, with Chris Auth & Kevin Fischer.

Why Did Intel's 10 Nanometer Node Slip?

Chris Auth says Intel's 10 nanometer node slipped because the targets were more aggressive than historical scaling, and extreme ultraviolet lithography was not ready when the node was defined.

Intel had kept a new manufacturing cadence about every two years. The original target launch was 2016, and manufacturing did not begin until 2018. The last set of products slipped almost four years. Engineers invented ways to hit the goal without new tools, and that burden landed on the process. TSMC put EUV into volume manufacturing in 2019 and ramped it further on its 5 nanometer node in 2020. Intel's first EUV process did not reach products until 2023, so TSMC had about four more years with the machines. The finished node still had world-class yield, performance, and cost. It took longer than Intel wanted.

That miss led to maturity metrics and a phase gate between pathfinding and development. Yield, defect, and performance have to clear the gate before a feature enters the flow. A feature that misses moves to the next technology. Each node now takes only as much innovation as the customer's timeline can hold.

Transcript

What will computer chips look like in 2045? ·

Dwarkesh Podcast

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  1. What Is a Gate-all-around Transistor?Dwarkesh Patel says a gate-all-around transistor slices the silicon channel into thin ribbons and wraps the gate completely around each ribbon, so the gate…
  2. Why Does high-NA EUV Pay Off for Intel and Not TSMC?Chris Auth says high-NA extreme ultraviolet lithography pays off for Intel, and not yet for TSMC, because Intel's backside power relaxes the front-side wiring…
  3. What Will Computer Chips Look Like in 2045?Chris Auth says chips in 2045 can be exotic three-dimensional structures, with transistors floating in the interconnect and stacked the way memory already…
  4. Why Can't Logic Chips Stack Like Memory?Chris Auth says logic chips cannot stack like memory because logic uses more power and the heat has no clear way out.
  5. What Is an Intel Hotbox?Kevin Fischer says an Intel hotbox is a priority grade for one lot, a block of silicon, so that lot races through the fab ahead of everything else.
  6. Why Would Ruthenium Replace Copper Chip Wires?Jack Kavalieros says ruthenium can replace copper on the tightest chip wires because ruthenium can be etched and does not need the liner copper requires, so…
  7. How Small Can Hybrid Bonding Get?Tyler Osborne says hybrid bonding still has a long runway: first-level interconnect was a 130 to 150 micrometer pitch fifteen years ago, Intel ships 25…
  8. Why Can't Chip Fabs 10x Wafer Output for AI?Pushkar Ranade, Intel's CTO, says the world's chip tools can about double leading-edge wafer output, not multiply it by ten, even if AI labs want far more…
  9. How Does Intel Plan to Catch Up to TSMC?Pushkar Ranade says Intel's catch-up with TSMC is a scale problem, not a missing generation of transistor technology.
  10. Why Will Intel Buy More Chipmaking Tools?Pushkar Ranade says Intel will invest more in chipmaking tools, and would have bought more a year ago if today's AI demand had been clear then.

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